heating element, article, system and apparatus for heating smokable material

专利摘要:
a heating element (10, 20, 30) is disclosed for use with apparatus for heating smokable material to volatilize at least one component of the smokable material. the heating element (10, 20, 30) is made of heating material which is heated by penetration with a variable magnetic field. the heating element (10, 20, 30) has a first dimension (l) and a second dimension (t) perpendicular to the first dimension (l). the first dimension (l) extends from a first portion (11) of the heating element (10, 20, 30) to a second portion (12) of the heating element (10, 20, 30). the second dimension (t3) in an intermediate section (14) of the heating element (10, 20, 30) that is spaced from the first and second portions (11, 12) is smaller than the second dimension (t1, t2) in each one of the first and second sections (16, 17) that are located between the intermediate section (14) and the respective first and second portions (11, 12).
公开号:BR112019014992A2
申请号:R112019014992
申请日:2018-01-23
公开日:2020-04-07
发明作者:J Paprocki Benjamin；A Kaufman Duane
申请人:British American Tobacco Investments Ltd；
IPC主号:

专利说明:

HEATING ELEMENT, ITEM, SYSTEM AND APPLIANCE FOR HEATING SMOKEABLE MATERIAL
TECHNICAL FIELD [0001] The present invention relates to articles for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, to apparatus for heating smokable material to volatilize at least one component of the smokable material, and systems comprising such articles and such apparatus.
BACKGROUND [0002] Smoking articles, such as cigarettes, cigars and the like, burn tobacco during use to create tobacco smoke. Attempts have been made to provide alternatives to these articles, creating products that release compounds without combustion. Examples of such products are the so-called unburned heat products or tobacco heating devices or products, which release compounds by heating, but without burning, the material. The material can be, for example, tobacco or other non-tobacco products, which may or may not contain nicotine.
SUMMARY [0003] A first aspect of the present invention provides a heating element for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, wherein the heating element is made of heating material which is heat-penetrating with a variable magnetic field, in which the heating element has a first dimension and a second dimension perpendicular to the first dimension, in which the first dimension extends from a first portion of the heating element to a second portion of the heating element and in that the second dimension in an intermediate section of the heating element that is
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2/44 spaced from the first and second portions is less than the second dimension in each of the first and second sections that are located between the intermediate section and the respective first and second portions.
[0004] In an exemplary embodiment, the entire heating element is made of a homogeneous or substantially homogeneous heating material.
[0005] In an exemplary embodiment, the heating element is a one-piece heating element.
[0006] In an exemplary embodiment, the second dimension in the middle section is less than half of the second dimension in one or each of the first and second sections. In an exemplary embodiment, the second dimension in the middle section is less than a quarter of the second dimension in one or each of the first and second sections.
[0007] In an exemplary embodiment, the middle section is halfway between the first and second portions.
[0008] In an exemplary embodiment, the heating element comprises at least one conical region in which the second dimension increases with the distance of the intermediate section towards one of the first and second sections. In an exemplary embodiment, the at least one conical region comprises a first conical region in which the second dimension increases with the distance of the intermediate section towards the first section, and a second conical region in which the second dimension increases with the distance of the intermediate section towards the second section.
[0009] In an exemplary embodiment, the heating element is flat or substantially flat.
[0010] In an exemplary embodiment, the second dimension in each of the first, intermediate, and second sections is smaller than the first dimension. In another embodiment
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3/44 exemplary, the second dimension in each of the first, intermediate, and second sections is equal to the first dimension. In another exemplary embodiment, the second dimension in each of the first, intermediate, and second sections is larger than the first dimension.
[0011] In an exemplary embodiment, the first dimension is a length of the heating element, the second dimension is a thickness of the heating element, the first portion is a first longitudinal end of the heating element and the second portion is a second longitudinal end opposite of the heating element. In an exemplary embodiment, the heating element has a depth that is perpendicular to, and less than, each of its length and thickness.
[0012] In an exemplary embodiment, the heating element is a tubular heating element.
[0013] In an exemplary embodiment, the heating material comprises one or more materials selected from the group consisting of: an electrically conductive material, a magnetic material and an electrically conductive magnetic material.
[0014] In an exemplary embodiment, the heating material comprises a metal or a metal alloy.
[0015] In an exemplary embodiment, the heating material comprises one or more materials selected from the group consisting of: aluminum, gold, iron, nickel, cobalt, conductive carbon, graphite, carbon steel, stainless steel, ferritic stainless steel, steel , copper and bronze.
[0016] A second aspect of the present invention provides an article for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, the article comprising a heating element according to the first aspect of the present invention and smokable material in thermal contact with the heating element.
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4/44 [0017] In an exemplary embodiment, the smokable material is in superficial contact with the heating element.
[0018] In an exemplary embodiment, the heating material has a Curie point temperature that is lower than the combustion temperature of the smokable material.
[0019] In an exemplary embodiment, the smokable material comprises tobacco and / or one or more humectants.
[0020] A third aspect of the present invention provides a system for heating smokable material to volatilize at least one component of the smokable material, the system comprising: the article of the second aspect of the present invention; and apparatus for heating the smokable material to volatilize at least one component of the smokable material, the apparatus comprising a heating zone for receiving the article and a device for heating the heating element of the article when the article is located in the heating zone.
[0021] In an exemplary embodiment, the device comprises a magnetic field generator to generate the variable magnetic field to penetrate the heating element of the article when the article is located in the heating zone.
[0022] A fourth aspect of the present invention provides a device for heating smokable material to volatilize at least one component of the smokable material, the apparatus comprising: a heating zone for receiving an article comprising smokable material; a heating element according to the first aspect of the present invention for heating the heating zone; and a device for heating the heating element. In an exemplary embodiment, the device comprises a magnetic field generator to generate the variable magnetic field to penetrate the heating element in use.
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[0023] A fifth aspect of the present invention provides an apparatus for heating smokable material to volatilize at least one component of the smokable material, the apparatus comprising: a heating zone for receiving an article comprising smokable material; a heating element made of heating material that is heated by penetration with a variable magnetic field to heat the heating zone; and a magnetic field generator to generate one or more variable magnetic fields that penetrate the heating element in use in such a way that a force of the magnetic field, or a force of a sum of the magnetic fields, differs in different respective locations in the heating element .
[0024] In an exemplary embodiment, the heating element projects into the heating zone.
[0025] In an exemplary embodiment, the heating element extends at least partially around the heating zone.
[0026] A sixth aspect of the present invention provides an apparatus for heating smokable material to volatilize at least one component of the smokable material, the apparatus comprising: a heating zone for receiving an article, the article comprising smokable material and heating material which is heatable by penetration with a variable magnetic field to heat the smokable material; and a magnetic field generator to generate one or more variable magnetic fields that penetrate the heating zone in use in such a way that a force of the magnetic field, or a force of a sum of the magnetic fields, differs in the different respective locations in the zone of heating.
[0027] In an exemplary embodiment, the magnetic field generator comprises a first coil to generate a first of one or more variable magnetic fields and a second coil to generate a second of one or more fields
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6/44 variable magnetic fields, where the second variable magnetic field overlaps the first variable magnetic field.
[0028] In an exemplary embodiment, the first coil is a first helical coil and the second coil is a second helical coil.
[0029] In an exemplary embodiment, the first helical coil extends along a first axis, and the second helical coil extends along a second axis that coincides with the first axis.
[0030] In an exemplary embodiment, the second coil involves only a section of the first coil.
[0031] In an exemplary embodiment, the apparatus comprises a detector to detect an electric current in the magnetic field generator, and a controller to control the operation of the magnetic field generator based on a change in the electrical current detected by the detector.
[0032] A seventh aspect of the present invention provides a system for heating smokable material to volatilize at least one component of the smokable material, the system comprising: the apparatus according to any of the fourth to sixth aspects of the present invention; and the article for location in the heating zone of the apparatus.
BRIEF DESCRIPTION OF THE DRAWINGS [0033] Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in the following terms:
[0034] Figure 1 shows a schematic perspective view of an example of a heating element for use with apparatus for heating smokable material to volatilize at least one component of the smokable material;
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7/44 [0035] Figure 2 shows a graph of the paths of the magnetic field lines through one half of the heating element of Figure 1 in use;
[0036] Figure 3 shows a graph of the intensity of the magnetic field as a function of the distance along the length of the heating element of Figure 1 in use;
[0037] Figure 4 shows a schematic perspective view of an example of another heating element for use with apparatus for heating smokable material to volatilize at least one component of the smokable material;
[0038] Figure 5 shows a schematic cross-sectional view of the heating element of Figure 4;
[0039] Figure 6 shows a schematic cross-sectional view of an example of another heating element for use with apparatus for heating smokable material to volatilize at least one component of the smokable material;
[0040] Figure 7 shows a schematic cross-sectional view of an example of an article for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, the article comprising the heating element of Figure 1;
[0041] Figure 8 shows a schematic cross-sectional view of an example of a system comprising the article of Figure 7, and an apparatus for heating the smokable material of the article to volatilize at least one component of the smokable material;
[0042] Figure 9 shows a schematic cross-sectional view of an example of a system comprising an article comprising smokable material, and apparatus for heating the smokable material to volatilize at least one component of the smokable material, the apparatus including as an integral part. the heating element of Figure 1;
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8/44 [0043] Figure 10 shows a schematic cross-sectional view of an example system comprising an article comprising smokable material, and apparatus for heating the smokable material to volatilize at least one component of the smokable material, the apparatus including as part integral the heating element of Figures 4 and 5;
[0044] Figure 11 shows a schematic cross-sectional view of an example system comprising an article comprising smokable material, and apparatus for heating the smokable material of the article to volatilize at least one component of the smokable material;
[0045] Figure 12 shows a schematic cross-sectional view of an example of another system comprising an article comprising smokable material, and apparatus for heating the smokable material of the article to volatilize at least one component of the smokable material; and [0046] Figure 13 shows a schematic cross-sectional view of an example of a system comprising an article comprising smokable material and heating material, and apparatus for heating the smokable material of the article to volatilize at least one component of the smokable material.
DETAILED DESCRIPTION [0047] As used herein, the term smokable material includes materials that provide volatilized components after heating, typically in the form of steam or an aerosol. Smokable material can be a material containing no tobacco or a material containing tobacco. Smokeable material may, for example, include one or more of the tobacco itself, tobacco derivatives, expanded tobacco, reconstituted tobacco, tobacco extract, homogenized tobacco or tobacco substitutes. The smokable material can be in the form of molten tobacco, cut rag tobacco, extruded tobacco, reconstituted tobacco, reconstituted smoking material, liquid, gel, leaf
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9/44 gelled, powder or agglomerates or the like. The smokable material can also include other non-tobacco products which, depending on the product, may or may not contain nicotine. Smokable material may comprise one or more humectants, such as glycerol or propylene glycol.
[0048] As used herein, the term heating material or heating material refers to a material that is amenable to heating by penetration with a variable magnetic field.
[0049] Induction heating is a process in which an electrically conductive object is heated by penetrating the object with a variable magnetic field. The process is described by Faraday's law of induction and Ohm's law. An induction heater may comprise an electromagnet and a device for passing a variable electric current, such as alternating current, through the electromagnet. When the electromagnet and the object to be heated are properly positioned so that the resulting variable magnetic field produced by the electromagnet penetrates the object, one or more eddy currents are generated within the object. The object has a resistance to the flow of electric currents. Therefore, when these eddy currents are generated in the object, their flow against the electrical resistance of the object causes the object to be heated. This process is called joule, ohmic or resistive heating. An object that is capable of being heated inductively is known as a susceptor.
[0050] It was found that, when the susceptor is in the form of a closed electrical circuit, the magnetic coupling between the susceptor and the electromagnet in use is increased, which results in greater or better Joule heating.
[0051] Magnetic hysteresis heating is a process in which an object made of magnetic material is heated by penetrating the object with a variable magnetic field. A magnetic material can be considered to comprise many magnets of atomic scale, or magnetic dipoles. When
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10/44 a magnetic field penetrates such a material, the magnetic dipoles align with the magnetic field. Therefore, when a variable magnetic field, such as an alternating magnetic field, for example, produced by an electromagnet, penetrates the magnetic material, the orientation of the magnetic dipoles changes with the variable magnetic field applied. This reorientation of the magnetic dipole causes heat to be generated in the magnetic material.
[0052] When an object is electrically conductive and magnetic, the penetration of the object with a variable magnetic field can cause Joule heating and magnetic hysteresis in the object. In addition, the use of magnetic material can strengthen the magnetic field, which can intensify Joule heating and magnetic hysteresis.
[0053] In each of the above processes, as heat is generated within the object itself, instead of an external heat source by conducting heat, a rapid increase in temperature in the object and a more uniform heat distribution can be achieved , particularly through the selection of appropriate material and geometry for the object and appropriate magnitude and variable magnetic field orientation in relation to the object. In addition, because induction heating and magnetic hysteresis heating do not require a physical connection between the source of the variable magnetic field and the object, the freedom of design and control over the heating profile can be greater and the cost can be smaller.
[0054] With reference to Figure 1, a schematic perspective view of an example of a heating element according to an embodiment of the invention is shown. The heating element 10 is intended for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, such as apparatus 200 shown in Figure 9 and described below.
[0055] The heating element 10 is made of heating material that is heated by penetration with a field
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11/44 variable magnetic. In addition, in this embodiment, the entire heating element 10 is made of a homogeneous, or substantially homogeneous, heating material, which in this embodiment is steel. The heating element 10 is a one-piece heating element 10, but in other embodiments, the heating element 10 may instead comprise several parts of the heating element that are joined or attached to each other.
[0056] The heating element 10 has a first dimension and a second dimension perpendicular to the first dimension. The first dimension extends from a first portion of the heating element 10 to a second portion of the heating element 10. In this embodiment, the first dimension is a length L of the heating element 10, and the second dimension is a thickness T of the heating element
10. In addition, in this embodiment, the first portion is a first longitudinal end 11 of the heating element 10, and the second portion is a second longitudinal end opposite 12 of the heating element 10. The heating element 10 also has a depth D which is perpendicular to each of length L and thickness T. A
T thickness depth D is smaller than 0 length L and less than The [0057] Aelement of T3 heating thickness in an intermediate section 1410 which is spaced from the first ofand
second longitudinal ends 11, 12 is less than the thickness Τι, T2 in each of the first and second sections 16, 17 which are located between the intermediate section 14 and the respective first and second longitudinal ends 11,
12. This reduced thickness is called a geometric constriction here. In use, when the heating element 10 is penetrated with a variable magnetic field, the reduced thickness of the intermediate section 14 helps to increase the concentration of the magnetic field field lines in the intermediate section 14 of the heating element 10 compared to the concentration of the field lines in the first and second
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12/44 sections 16, 17. This phenomenon is shown in Figure 2, which shows a graph of the paths of the magnetic field lines through one half of the heating element 10 of Figure 1 in use.
[0058] Figure 3 shows a graph of the magnetic field strength as a function of the distance along the length L of the heating element 10 of Figure 1 in use. From this graph, it can be seen that the intensity of the magnetic field in the intermediate section 14 is considerably greater than the intensity of the magnetic field in each of the first and second sections 16, 17. In this embodiment, the length L of the heating element 10 is of about 42 millimeters, each thickness Τι, T2 in the first and second sections 16, 17 is about 10 millimeters, and the thickness T3 in the intermediate section 14 is about 2 millimeters. Thus, a ratio between the thickness T3 in the intermediate section 14 and the thickness Τι, T2, in each of the first and second sections 16, 17 is about 1: 5. As can be seen in Figure 3, the intensity of the magnetic field of a particular magnetic field with which the heating element 10 is penetrated is considerably greater (about eight times greater in this embodiment) in the intermediate section 14 than in the first and second sections 16, 17.
[0059] In this embodiment, the thickness Τι, T2, T3 in each of the first, intermediate and second sections 14, 16, 17 is less than the length L. However, in some embodiments, the second dimension in one or each the first, intermediate and second sections can be equal to or greater than the first dimension.
[0060] In some embodiments, the length L of the heating element can be between 30 and 50 millimeters, such as between 30 and 40 millimeters. In some embodiments, the thickness Τι, T2, in the first and / or second sections 16, 17 can be between 4 and 10 millimeters, such as between 5 and 8 millimeters. In some embodiments, the thickness T3 in the intermediate section 14 can be between 0.4 and 2 millimeters, as
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13/44 between 0.5 mm and 1 mm. In some embodiments, a relationship between the thickness T3 in the intermediate section 14 and the thickness Τι, T2 in one or each of the first and second sections 16, 17 can be between 1: 5 and 1:25, such as between 1: 7 and 1:15, for example 1:10.
[0061] The amount of energy deposited in the heating element 10 in use is a function of the intensity of the magnetic field, among other factors such as excitation frequency. The amount of energy deposited in the regions of the heating element 10 in which the intensity of the magnetic field is relatively high will be greater than the amount of energy deposited in the regions of the heating element 10 in which the intensity of the magnetic field is relatively low. For example, in the present embodiment the strength of the magnetic field is increased by a factor of eight from the intermediate section 14 compared to the first and second sections 16, 17. Therefore, the energy deposited per unit volume of the heating element 10 due to the heating of magnetic hysteresis will correspondingly be increased by a factor of eight from the intermediate section 14 compared to the first and second sections 16, 17. The total energy per unit volume deposited may be greater, due to the heating by Joule effect, in addition of heating by magnetic hysteresis. Consequently, the use of a heating element 10 with the geometry of embodiments of the present invention allows the intermediate section 14 of the heating element 10 to be heated to a temperature higher than that of the first and second sections 16, 17 of the heating element 10, by a given penetrating magnetic field.
[0062] Such variable temperature in different regions of a given heating element 10 can be used to provide a series of technical advantages in use.
[0063] For example, faster heating of the intermediate section 14 at a given temperature than the first and second sections 16, 17 can be used to provide
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14/44 progressive heating of smoking material in use. The relatively rapid heating of the intermediate section 14 can initiate the volatilization of at least one component of a first portion of a body of smokable material in thermal contact with the intermediate section 14 and formation of an aerosol therein. Over time, heating the first and second sections 16, 17 can initiate the volatilization of at least one component of the second and third portions of the smokable material body in thermal contact with the first and second sections 16, 17 and formation of a aerosol.
[0064] In another example, when the heating element 10 is heated inductively using a magnetic field generator including an induction coil, the intermediate section 14 of the heating element 10 can reach the curie point temperature of the heating material before of the first and second sections 16, 17 reach that temperature. This will cause the magnetic permeability of the intermediate section 14 of the heating element 10 to fall close to zero and, essentially, to present an air gap for the magnetic field. This in turn will change the inductive load that the induction coil sees. A detector, such as an electronic circuit, can be configured to monitor the current in the induction coil to detect this phenomenon and to control inductive heating based on the results of this monitoring.
[0065] The relative heating rates of the intermediate section 14 of the heating element 10 and of the first and second sections 16, 17 of the heating element 10 can be controlled, at least in part, by selecting appropriate relative cross-sectional areas of the intermediate section 14 and first and second sections 16, 17.
[0066] In this embodiment, the thickness T3 in the middle section 14 is less than half the thickness espessuraι, T2, in each of the first and second sections 16, 17. In fact, the thickness T3 in the middle section 14 is less than that a quarter of the thickness Τι, T2, in each of the first and second sections
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15/44
16, 17. In other embodiments, the thickness T3 in the intermediate section 14 can be greater than a half or a quarter of the thickness Τι, T2, in one or each of the first and second sections 16, 17.
[0067] In this embodiment, the thickness Ti in the first section 16 is equal to the thickness T2 in the second section 17. However, in other embodiments, this may not be true. For example, in some embodiments, the thickness Ti in the first section 16, may be less than the thickness T2, in the second section 17.
Therefore, in some embodiments, the relationship between the thickness T3 in the intermediate section 14 and the thickness Ti in the first section 16, may be different from the ratio between the thickness T3 in the intermediate section 14 and the thickness T2 in the second section 17. This may still assist the progressive heating of the respective portions of any smokable material in thermal contact with the heating element 10 in use.
[0068] The heating element 10 of Figure 1 is flat or substantially flat. In some variations of this embodiment, the heating element 10 may be different from the plane.
[0069] For example, with reference to Figures 4 and 5, schematic perspective and cross-sectional views of an example of a heating element according to another embodiment of the invention are shown. The heating element 20 is a tubular heating element 20 for use with an apparatus for heating smokable material to volatilize at least one component of the smokable material, such as apparatus 300 shown in Figure 10 and described below.
[0070] The heating element 20 is again made of heating material that is heated by penetration with a variable magnetic field. In addition, in this embodiment, the entire heating element 20 is made of a homogeneous, or substantially homogeneous, heating material, which in this embodiment is steel. The heating element 20 is
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16/44 a one-piece heating element 20, but in other embodiments, the heating element 20 may instead comprise various parts of the heating element that are joined or attached to each other.
[0071] The heating element 20 has a passage 23 there defined by an internal surface 21 of the heating element 20. In use, the smokable material can be located in passage 23. The heating element 20 also has a first dimension and a second dimension perpendicular to the first dimension. The first dimension extends from a first portion of the heating element 20 to a second portion of the heating element 20. In this embodiment, the first dimension is an axial dimension of the heating element 20. More specifically, the first dimension is a length L of the heating element 20, the first portion is a first longitudinal end 11 of the heating element 20, and the second dimension is a second longitudinal end opposite 12 of the heating element 20. The passage 23 has an opening in each of the first and second longitudinal ends 11, 12 of the heating element 20. In other embodiments, the passage 23 can instead be closed at one or each of the first and second longitudinal ends 11, 12.
[0072] The second dimension is a thickness T of the heating element 20. The thickness T is measured radially from the inner surface 21 of the heating element 20 to an opposite outer surface 22 of the heating element 20, and in this embodiment in a normal direction to a longitudinal axis of the heating element 20. The thickness T3 in an intermediate section 14 of the heating element 20 which is spaced from the first and second longitudinal ends 11, 12 is less than the thickness ,ι, T2 in each of the first and second sections 16, 17 which are located between the intermediate section 14 and the respective first and second longitudinal ends 11, 12. In this embodiment, the thickness T3 in the intermediate section 14 is smaller
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17/44 than a quarter of the thickness Τι, T2, in each of the first and second sections 16, 17. In other embodiments, the thickness T3 in the intermediate section 14 can be, for example, less than a half and / or greater than a quarter of the thickness Τι, T2, in one or each of the first and second sections 16, 17. In this embodiment, the thickness Ti in the first section 16 is equal to the thickness T2 in the second section 17. However, in other achievements, this may not be true.
[0073] In each of the heating elements 10, 20 of Figures 1, 2, 4 and 5, the intermediate section 14 is halfway between the first and second longitudinal ends 11, 12 of the heating element 10. In other embodiments , the intermediate section 14 may be closer to the first longitudinal end 11 than to the second longitudinal end 12, or vice versa.
[0074] In each of the heating elements 10, 20 of Figures 1, 2, 4 and 5, the heating element 10, 20 comprises a first conical region 13 in which the thickness T increases with the distance of the intermediate section 14 in towards the first section 16, and a second conical region 15 in which the thickness T increases with the distance of the intermediate section 14 towards the second section 17. The conical regions 13, 15 help to reduce the stress concentration between the intermediate section 14 and the first and second sections 16, 17 during heating of the heating element 10, 20. They also help to provide a relatively smooth path for the magnetic field lines to continue in use. However, in some embodiments, one or both conical regions 13, 15 can be omitted.
[0075] The intermediate section 14 of the heating element 20 of Figures 4 and 5 has a shorter outer perimeter than each of the first and second sections 16, 17. In some variations of this embodiment, the intermediate section 14 may have a perimeter shorter than just one of the first and second sections 16, 17. In some embodiments, the middle section 14 may have a smaller internal perimeter
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18/44 over one or each of the first and second sections 16, [0076] For example, with reference to Figure 6, a schematic cross-sectional view of an example of a heating element according to another embodiment is shown of the invention. Heating element 30 is a tubular heating element 30 for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, such as a variation for apparatus 300 shown in Figure 10 and described below. The heating element 30 of Figure 6 is identical to the heating element of Figures 4 and 5, with the exception of the shape of the intermediate section 14 and adjacent conical regions 13, 15. The heating element 30 again has a first dimension and a second dimension perpendicular to the first dimension, wherein the first dimension extends from a first portion of the heating element 30 to a second portion of the heating element 30. Similar to the heating element 20 of Figures 4 and 5, in this embodiment the first dimension is an axial dimension of the heating element 30. More specifically, the first dimension is a length L of the heating element 30, the first portion is a first longitudinal end 11 of the heating element 30, and the second dimension is a second end opposite longitudinal 12 of the heating element 30. However, in this embodiment, the thickness T3 of the intermediate section daily rate 14 is less than the thickness Τι, T2 in each of the first and second sections 16, 17 through the intermediate section 14 which has an outer perimeter that coincides
with the internal sections from the first longest 16, 17. andof second sections that each 16 of 17 and a first perimeterand second [0077] In some others variations (not shown ) to the
embodiments described above, the heating element is tubular, the first dimension of the heating element is a diameter of the heating element, the first and second
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19/44 portions of the heating element are the diametrically opposite sides of the heating element and the second dimension perpendicular to the first dimension is an axial dimension of the heating element. In some of these embodiments, the heating element is elongated and the axial dimension is a length of the heating element. In some embodiments, the tubular heating element is made of a homogeneous or substantially homogeneous heating material. The heating element can be a one-piece heating element.
[0078] In these variations, the tubular heating element has an intermediate section that is spaced circumferentially from the diametrically opposite sides of the heating element. In addition, the heating element has first and second sections which are located circumferentially between the intermediate section and the respective diametrically opposed sides. The heating element is provided with an axial geometric constriction, so that the axial dimension of the intermediate section of the heating element is smaller than the axial dimension in each of the first and second sections. The axial dimension in the intermediate section can, for example, be less than half or less than a quarter of the axial dimension in one or in each of the first and second sections. Similar to the heating elements in Figures 1 and 4 to 6, the heating element can have a first tapered region in which the axial dimension increases with the distance of the intermediate section towards the first section, and it can also have a second tapered region in the which the axial dimension increases with the distance of the intermediate section towards the second section.
[0079] In some of these embodiments, the axial geometric constriction is spaced from both axial ends of the heating element. For example, the axial geometric constriction may be halfway between the axial ends. In other embodiments, the geometric constriction is spaced only from a first axial end of the element
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20/44 of heating, so that it is located at the second opposite axial end of the heating element.
[0080] A heating element 10, 20, 30 embodying the present invention can be provided as part of an article for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, the article comprising the heating element and smokable material in thermal material in contact with the heating element.
[0081] For example, with reference to Figure 7, there is a schematic cross-sectional view of an example of an article for use with apparatus for heating smokable material to volatilize at least one component of the smokable material. Article 1 is intended for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, such as apparatus 100 shown in Figure 8 and described below.
[0082] Article 1 comprises the heating element 10 of Figure 1, the smokable material 50 in thermal contact with the heating element 10 and a cover 60 around the smokable material 50. For brevity, the heating element 10 will not be described again in detail.
[0083] In this embodiment, the smokable material 50 is in superficial contact with the heating element 10. More specifically, the respective portions of the smokable material 50 are in superficial contact with the intermediate section 14 and the first and second sections 16, 17 of the heating element
10. This is achieved by adhering the smokable material 50 to the heating element 10. However, in other embodiments, the fixation may be other than adhesion. In some embodiments, the smokable material 50 may not be attached to the heating element 10 as such. The surface contact can help heat to be conducted directly from the heating element 10 to the smokable material 50. In other embodiments, the heating element 10 can be maintained
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21/44 out of surface contact with the smokeable material 50. For example, in some embodiments, article 1 may comprise a thermally conductive barrier that is free of heating material and that separates heating element 10 from smokable material 50 from article 1 in use. In some embodiments, the thermally conductive barrier can be a coating on the heating element
10. Providing such a barrier can be advantageous to help dissipate heat to relieve hot spots in the heating element 10.
[0084] In this embodiment, the heating material of the heating element 10 has a Curie point temperature that is less than the combustion temperature of the smokable material
50. The combustion temperature can be the auto-ignition temperature or flash point of the smokable material 50. That is, the lowest temperature at which the smokable material 50 will ignite spontaneously in a normal atmosphere without an external ignition source, such as an ignition source. flame or spark.
[0085] Therefore, when the temperature of the heating element 10 in use reaches the temperature of the Curie point, the ability to further heat the heating element 10 by penetration with a variable magnetic field is reduced or removed. For example, as mentioned above, when the heating material is electrically conductive, the heating by Joule effect can still be carried out by penetrating the heating material with a variable magnetic field. Alternatively, when the heating material is not electrically conductive, depending on the chemical composition of the heating material, such additional heating by penetration with a variable magnetic field may be impossible.
[0086] Thus, in use, this mechanism inherent in the heating material of the heating element 10 can be used to limit or prevent further heating of the heating element 10, so as to prevent the temperature of the adjacent smoking material 50 from reaching a magnitude at which
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22/44 the smokable material 50 burns or ignites. Thus, in some embodiments, the chemical composition of the heating element 10 can help to allow the smokable material 50 to be sufficiently heated to volatilize at least one component of the smokable material 50 without burning the smokable material 50. In some embodiments, this can also help prevent overheating of the device with which item 1 is being used, and / or help prevent part (s), such as cover 60 or an adhesive, from item 1 from being damaged by excessive heat when using the Article 1.
[0087] In some embodiments, if the combustion temperature of the smokable material 50 is greater than X degrees Celsius, then the chemical composition of the heating material can be provided so that the Curie point temperature is not greater than X degrees Celsius . For example, if the combustion temperature of the smokable material 50 is greater than 300 degrees Celsius, then the chemical composition of the heating material can be provided so that the temperature of the Curie point is not greater than 300 degrees Celsius. The temperature of the Curie point can be, for example, below 300 degrees Celsius, below 280 degrees Celsius, below 260 degrees Celsius, below 240 degrees Celsius, or below 220 degrees Celsius.
[0088] In some embodiments, the ability of the heating material to be heated by penetration with a variable magnetic field by heating the magnetic hysteresis may return when the temperature of the heating material has dropped below the temperature of the Curie point.
[0089] In this embodiment, the cap 60 surrounds the smokable material 50. The cap 60 helps to protect the smokable material 50 from damage during transport and use of the article 1. During use, the cap 60 can also help direct the flow of air into and through the smokable material 50, and can help direct the flow of vapor or aerosol through and out of the smokable material 50.
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In this embodiment, the cover 60 comprises a wrapper which is wrapped around the smokable material 50 so that the free ends of the wrapper overlap each other. The wrapper thus forms all or most of a circumferential outer surface of article 1. The wrapper can be formed from paper, reconstituted tobacco or the like. The cap 60 also comprises an adhesive (not shown) that adheres the overlapping free ends of the wrapper to each other. The adhesive may comprise one or more of, for example, polyvinyl acetate (PVA), gum arabic, natural or synthetic resins, starches and varnishes. The adhesive helps to prevent the overlapping free ends of the wrapper from separating. In other embodiments, the adhesive can be omitted.
[0091] Cover 60 defines an outer surface of article 1 and can contact the device in use. In this embodiment, the article 1 is elongated and cylindrical with a substantially circular cross section. However, in other embodiments, the article 1 may have a cross-section other than the circular and / or not be elongated and / or not cylindrical. In this embodiment, the heating element 10 extends from a first longitudinal end of the smokable material 50 to a second longitudinal opposite end of the smokable material 50. This need not be the case in other embodiments. In this embodiment, the heating element 10 and the smokable material 50 extend from a first longitudinal end of article 1 to a second longitudinal end opposite from article 1. This need not be the case in other embodiments.
[0092] In some embodiments, article 1 may comprise a thermal wick to assist in the measurement of a temperature of the smokable material 50 in a location radially facing the cover 60, such as at the interface between the smokable material 50 and the cover 60 .
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24/44 [0093] In the embodiment of Figure 7, the article 1 comprises the heating element 10 of Figure 1. In some other embodiments, the article may alternatively or additionally comprise the heating element 20 of Figures 4 and 5 and / or the heating element 30 of Figure 6 and / or one of the heating elements described herein, such as the variations described here for heating elements 10, 20, 30 of Figures 1, 4, 5 and 6.
[0094] With reference to Figure 8, a schematic cross-sectional view of an example of a system according to an embodiment of the invention is shown. The system 1000 comprises article 1 of Figure 7 and the apparatus 100 for heating the smokable material 50 of article 1 to volatilize at least one component of the smokable material 50. For the sake of brevity, article 1 will not be described in detail again. Any of the possible variations described here for article 1 of Figure 7 can be made to article 1 of system 1000 of Figure 8 to form respective embodiments separate from a system. Likewise, article 1 of Figure 7 can be replaced in system 1000 by one of the other articles described above to form respective embodiments separate from a system. The apparatus 100 comprises a heating zone 111 for receiving the article 1 and a device 112 for heating the heating element 10 of the article 1 when the article 1 is located in the heating zone 111.
The apparatus 100 of this embodiment comprises a body 110 and a mouthpiece 120. The mouthpiece 120 defines a channel 122 therethrough. The nozzle 120 is located in relation to the body 110 in order to cover an opening in the heating zone 111. When the nozzle 120 is thus located in relation to the body 110, the channel 122 of the nozzle 120 is in fluid communication with the heating zone 111. In use, channel 122 acts as a passageway to allow the volatilized material to pass from article 1 inserted in heating zone 111 to an exterior of apparatus 100. In this embodiment, nozzle 120 of
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The apparatus 100 can be releasably coupled with the body 110, in order to connect the nozzle 120 to the body 110. In other embodiments, the nozzle 120 and the body 110 can be permanently connected, such as through a hinge or element flexible. In some embodiments, such as embodiments in which the article itself comprises a nozzle or the body 110 comprises channel 122, the nozzle 120 of the apparatus 100 can be omitted.
[0096] The apparatus 100 defines an air inlet that fluidly connects the heating zone 111 with the exterior of the apparatus 100. The air inlet may be defined by the body 110 of the apparatus 100 and / or the nozzle 120 of the apparatus 100. A user may be able to inhale the volatilized component (s) of the smokable material 50, sucking the volatilized component (s) through channel 122 of the nozzle 120. As the components volatiles are removed from article 1, the air can be drawn into the heating zone 111 through the air inlet of the apparatus 100.
[0097] In this embodiment, the body 110 comprises the heating zone 111. In this embodiment, the heating zone 111 comprises a recess for receiving the article 1. The article 1 can be inserted in the heating zone 111 by a user in any form suitable, such as through a groove in a wall of the apparatus 100, or by first moving a part of the apparatus, such as the nozzle 120, to access the heating zone 111. In other embodiments, the heating zone 111 may be different from a recess, such as a shelf, surface or projection, and may require mechanical coupling with the article in order to cooperate with or receive the article. In this embodiment, the heating zone 111 is sized and shaped to accommodate the entire article 1. In other embodiments, the heating zone 111 can be sized to receive only a portion of the article 1 in use.
[0098] The device 112 comprises a magnetic field generator 112 to generate the variable magnetic field (such as
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26/44) to penetrate the heating element 10 of article 1 in use.
[0099] In this embodiment, the magnetic field generator 112 comprises an electrical power source 113, a coil 114, a device 116 for passing a variable electric current, such as alternating current, through coil 114, a controller 117, and a user interface 118 for user operation of controller 117.
[0100] In this embodiment, the electrical power source 113 is a rechargeable battery. In other embodiments, the electrical power source 113 may be different from a rechargeable battery, such as a non-rechargeable battery, a capacitor or a connection to an electrical power source.
[0101] In some embodiments, the electrical power source 113 is a DC power source, and the apparatus 100 comprises a DC / AC inverter connected to the DC power source. The DC / AC inverter can comprise a Class-E power amplifier.
[0102] Coil 114 can take any suitable shape. In this embodiment, coil 114 is a helical coil of electrically conductive material, such as copper. In this embodiment, the cross section of the coil 114 is circular, but in other embodiments it may be different from circular, such as square. In some embodiments, the magnetic field generator 112 may comprise a magnetically permeable core around which coil 114 is wound. Such a magnetically permeable core concentrates the magnetic flux produced by the coil 114 in use and makes a more powerful magnetic field. The magnetically permeable core can be made of iron, for example. In this embodiment, coil 114 surrounds heating zone 111. In this embodiment, coil 114 extends along a longitudinal axis that is substantially aligned with a longitudinal axis of heating zone 111. In this embodiment, coil 114 is a helical coil of electrically conductive material of circular cross section,
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27/44 but in other embodiments the cross-sectional shape may be different from circular, such as flat or oblong. Coil 114 can be plated, for example, silver plated.
[0103] In some embodiments, the impedance of coil 114 can be combined with the impedance of the heating element
10. This can be achieved, for example, by properly selecting the number of turns of the coil 114, the spacing between the heating element 10 and the coil 114, the heating material used for the heating element 10, the capacitance of the circuit and / or electrical resistance of the susceptor current path.
[0104] In this embodiment, the device 116 for passing a variable current through the coil 114 is electrically connected between the electrical power source 113 and the coil 114. In this embodiment, the controller 117 is also electrically connected to the electrical power source 113, and is communicatively connected to device 116 to control device 116. More specifically, in this embodiment, controller 117 is to control device 116 in order to control the supply of electrical energy from the source of electrical energy 113 to coil 114 In this embodiment, controller 117 comprises an integrated circuit (IC), such as an IC on a printed circuit board (PCB). In other embodiments, controller 117 may take a different form. In some embodiments, the apparatus may have a single electrical or electronic component comprising device 116 and controller 117. Controller 117 is operated in this embodiment by user operation of user interface 118. User interface 118 is located outside the body 110. User interface 118 may comprise a push button, switch, dial, touch screen or the like.
[0105] In this embodiment, operation of user interface 118 by a user causes controller 117 to cause device 116 to cause an electrical current
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Alternating 28/44 passes through coil 114 so as to cause coil 114 to generate an alternating magnetic field. The coil 114 and the heating zone 111 are positioned relatively so that when the article 1 is located in the heating zone 111, the alternating magnetic field produced by the coil 114 penetrates the heating material of the heating element 10 of the article 1. When the heating material of the heating element 10 is an electrically conductive material, as in this embodiment, this can cause the generation of one or more eddy currents in the heating material. The flow of eddy currents in the heating material against the electrical resistance of the heating material causes the heating material to be heated by Joule heating. In addition, when the heating material is made of a magnetic material, as in this embodiment, the orientation of the magnetic dipoles in the heating material changes with the change of the applied magnetic field, which causes the heat to be generated in the heating material .
[0106] In use, when the heating element 10 is inductively heated using the magnetic field generator 112 including the induction coil 114, the intermediate section 14 of the heating element 10 reaches the temperature of the Curie point of the heating material before first and second sections 16, 17 reach that temperature. As discussed above, this causes the magnetic permeability of the intermediate section 14 of the heating element 10 to fall close to zero and, essentially, to present an air gap for the magnetic field. This in turn will change the inductive load that the induction coil 114 sees. Magnetic field generator device 116 comprises a detector for detecting an electric current in coil 114, and controller 117 is configured to control the operation of magnetic field generator 112 based on a change in electrical current detected by the detector. That is, based on one or more signals received from the detector, controller 117 can adjust a characteristic of the variable or alternating electrical current
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29/44 passed through coil 114. The characteristic can be, for example, amplitude or frequency or duty cycle.
[0107] Controller 117 can, for example, be arranged to cause the generation of the variable magnetic field to cease when the intermediate section 14 of the heating element 10 has reached the Curie point temperature more than a predetermined number of times, such as one, two, three, five or ten times, or when it is determined that the heating element 10 is about to reach the temperature of the Curie point. In some embodiments, controller 117 may be arranged to monitor the energy required to drive magnetic field generator 112. Controller 117 may be prepared to detect the energy used when heating element 10 heats up to its Curie point temperature. Controller 117 can be arranged to determine the power required to maintain the known temperature, which is an indication of a condition (such as water content or volatile content) of the smokable material. In some embodiments, the controller 117 may be arranged to cause the temperature of the heating element 10 to be maintained at or just below the temperature of the Curie point.
[0108] Thus, as discussed above, the Curie point temperature of the heating material can be used to inherently prevent or prevent heating by induction of the heating element 10 above that temperature, to ensure that the temperature of the material 50 remains within a predetermined temperature range. Within the predetermined temperature range, in use, the smokable material 50 is heated sufficiently to volatilize at least one component of the smokable material 50 without the smokable material 50 burning. Therefore, the controller 117, and the apparatus 100 as a whole, are arranged to heat the smokable material 50 to volatilize at least one component of the smokable material 50 without burning the smokable material 50. In some embodiments, the range of
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The temperature is about 50 ° C to about 350 ° C, such as between about 50 ° C and about 250 ° C, between about 50 ° C and about 150 ° C, between about 50 ° C and about 120 ° C. Between about 50 ° C and about 100 ° C, between about 50 ° C and about 80 ° C, or between about 60 ° C and about 70 ° C. In in some embodiments, the temperature range is between about 170 ° C and about 220 ° C. In other embodiments, the temperature range may be different from this range. In some embodiments, the upper limit of the temperature range can be greater than 300 ° C. In addition, the intermediate section 14 of the heating element 10 that reaches the temperature of the Curie point in use can cause the controller 117 to make a change in the operation of the magnetic field generator 112.
[0109] In some embodiments, apparatus 100 may comprise an additional temperature sensor (not shown) to detect a temperature of the heating element 10 and send a signal comprising an identifier of the temperature magnitude to controller 117. Controller 117 may controlling the magnetic field generator 112 at least in part based on the received signal. Controller 117 may comprise a proportional-integral-derivative controller (PID) that adjusts the power supplied to device 16 based on a detected error in the temperature of the heating element 10, determined by comparing the detected magnitude of the temperature and the spot temperature heating element heating material 10.
[0110] In some embodiments, the apparatus may comprise a capacitor or capacitor discharge unit controlled, for example, by controller 117, to help provide a rapid increase in current through coil 114 in use, to shorten the time that a user would need to wait to initiate the volatilization of at least one component of the smokable material 50. Alternatively or additionally, the device may comprise a temperature sensor (not shown) to detect the latent temperature
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31/44 of the smokable material before using the system, in a sufficiently sensitive manner to detect the latent heat plateau and then momentarily or rapidly increase the temperature of the heating element based on this detected latent temperature, to decrease the time that a user would need to wait to effect the volatilization of at least one component of the smokable material 50.
[0111] In some embodiments, controller 117 may run software that is configured to accommodate manufacturing variations in electronic components, for example, to accommodate vulnerabilities in how a specific circuit performs in use.
[0112] In some embodiments, controller 117 can be configured to control the output power to coil 114, in the event of a change in the supply voltage, through the use of a coil regulator or a choke regulator.
[0113] In system 1000 of Figure 8, the heating element 10 is part of article 1, and the apparatus 100 is free of heating elements 10 arranged for penetration by the variable magnetic field generated by the magnetic field generator 112. However, in other embodiments, the apparatus itself comprises such a heating element.
[0114] For example, with reference to Figure 9, a schematic cross-sectional view of an example of another system according to an embodiment of the invention is shown. The system 2000 comprises an apparatus 200 and an article 2. The system 2000 of Figure 9 is identical to the system 1000 of Figure 8, except for the form of the article, and except that the apparatus 200, instead of the article 2, comprises the heating element 10 of Figure 1. Similar characteristics with the system 1000 of Figure 8 maintain the same reference numbers in Figure 9. Any of the possible variations described here can be made to system 1000 of Figure 8
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32/44 to system 2000 of Figure 9 to form respective embodiments separate from a system.
[0115] Article 2 is tubular and comprises a smokable material
25. The heating element 10 projects into the heating zone 111. More specifically, in this embodiment, the first longitudinal end 11 of the heating element 10 is a free end that is arranged in relation to the heating zone 111 in order to enter in a central cavity of the tubular article 2 as the article 2 is inserted in the heating zone 111. On the other hand, the second longitudinal end 12 of the heating element 10 is directly connected or fixed to the rest of the apparatus 200.
[0116] With reference to Figure 10, a schematic cross-sectional view of an example of another system according to an embodiment of the invention is shown. The system 3000 comprises an apparatus 300 and an article 3. The system 3000 of Figure 10 is identical to the system 2000 of Figure 9, with the exception of the shape of the article, and the shapes of the heating zone and the heating element of the apparatus. Similar features with the 2000 system of Figure 9 maintain the same reference numbers in Figure 10. Any of the possible variations described herein to the systems described above can be made to the system 3000 of Figure 10 to form respective embodiments separate from a system.
[0117] In the embodiment of Figure 10, the article 3 is rod-shaped and comprises smokable material 35. The heating element of the appliance 300 is the heating element 20 of Figures 4 and 5. The heating element 20 extends around heating zone 111 so that the passage 23 of heating element 20 is effectively heating zone 111. In variations of this embodiment, heating element 20 can be changed so that it extends only partially around the zone heating element 111.
[0118] In each of the 2000 systems, 3000 of Figures 9 and
10, device 112 of apparatus 200, 300 is for heating the
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33/44 heating element 10, 20 of appliance 200, 300. In turn, heating element 10, 20 of appliance 200, 300 is for heating heating zone 111. More specifically, each of the devices 112 of the apparatus 200, 300 of Figures 9 and 10 is the same as device 112 of apparatus 100 of Figure 8 with the exception that, instead of being arranged to inductively heat an inductive heatable portion of an article located in heating zone 111, each one of the devices 112 of the appliances 200, 300 of Figures 9 and 10 are used to inductively heat the heating element 10, 20 of the appliance 200, 300. The heat generated in the heating element 10, 20 of the appliance 200, 300 passes to article 2, 3 in heating zone 111 in use by means of heat conduction.
[0119] Therefore, article 2, 3, with which the apparatus 200, 300 is usable, need not comprise material that is easily inductively heated to heat the smokable material 25, 35 to a temperature sufficient to volatilize at least one component of smokable material 25, 35. This can allow article 2, 3 to be made from cheaper or more readily available material.
[0120] In the systems described above, the shape of the heating element causes the resistance of a magnetic field that penetrates the heating element to differ at different locations on the heating element. However, in other embodiments, it is the configuration of the device's magnetic field generator that causes this effect.
[0121] For example, with reference to Figure 11, a schematic cross-sectional view of an example of another system according to an embodiment of the invention is shown. System 4000 comprises an apparatus 400 and an article 4. System 4000 of Figure 11 is identical to system 2000 of Figure 9, except in the form of the heating element of the apparatus, and except in that the magnetic field generator 112 comprises a second coil 115 surrounding part of the first coil 114. Similar characteristics to the 2000 system in Figure 9
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34/44 maintain the same reference numbers in Figure 11. Any of the possible variations described here for the systems described above can be made for system 4000 of Figure 11 to form respective embodiments separate from a system.
[0122] The heating element 130 of the apparatus 400 of this embodiment is free from any geometric constriction such as that of the heating elements 10, 20, 30 discussed above. On the contrary, in this embodiment, the heating element 130 has first and second longitudinal ends 131, 132, a length extending from the first longitudinal end 131 to the second longitudinal end 132 opposite, and a shape of constant cross-section and size throughout along that length. The shape of the cross section can be, for example, polygonal, square or circular.
[0123] The article 4 is tubular and comprises smokable material 45. The heating element 130 is projected towards the heating zone 111. More specifically, the first longitudinal end 131 of the heating element 130 is a free end that is arranged in relation to to the heating zone 111 in order to enter a central cavity of the tubular article 4 as the article 4 is inserted in the heating zone 111. On the other hand, the second longitudinal end 132 of the heating element 130 is directly connected or fixed to the rest of the apparatus 400. A layer of nano-coating or covering may be provided on the heating element 130 to help prevent the heating element 130 from fouling. In a variation of this embodiment, the heating element 130 may have a male thread to cooperate with a female thread formed inside the tubular article 4, so that the article 4 can be screwed into the heating element 1 30 in use.
[0124] With reference to Figure 12, a schematic cross-sectional view of an example of another system according to an embodiment of the invention is shown. The system
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35/44
5000 comprises an apparatus 500 and an article 5. The system 5000 of Figure 12 is identical to system 4000 of Figure 11, except in the forms of the heating zone and the heating element of the apparatus. Similar features with the 4000 system in Figure 11 maintain the same reference numbers in Figure 12. Any of the possible variations described herein to the systems described above can be made to the system 5000 in Figure 12 to form respective embodiments separate from a system.
[0125] The heating element 130 of the apparatus 500 extends around the heating zone 111. In variations of this embodiment, the heating element 130 can be changed so that it extends only partially around the heating zone 111.
[0126] With reference to Figure 13, a schematic cross-sectional view of an example of another system according to an embodiment of the invention is shown. System 6000 comprises an apparatus 600 and an article 6. System 6000 in Figure 13 is identical to system 5000 in Figure 12, except for the shape of the article, and except for the fact that the apparatus is free of heating elements arranged for penetration by the variable magnetic field generated by the magnetic field generator 112. Similar characteristics with the 5000 system in Figure 12 retain the same reference numbers in Figure 13. Any of the possible variations described here for the systems described above can be made for the system 6000 of Figure 13 to form respective embodiments separate from a system.
[0127] Article 6 is tubular and comprises a tubular heating element 61 of heating material, and a tube of smokable material 65 that is attached to an internal surface of the heating element 61 so as to be in thermal contact with the material of heating. In other embodiments, the smokable material 65 can be attached to an external surface of the heating element 61, or the article can take a different shape, such as a rod.
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36/44
In each of these embodiments, however, article 6 comprises both a heating element comprising the heating material, and the smokable material in thermal contact (preferably surface) with the heating material.
[0128] In variations to this embodiment, Article 6 can take one of many other possible forms. For example, article 6 may comprise a heating element in the form of a wire or steel wool wire body, which may involve a core comprising smokable material. Alternatively, the heating element of article 6 can take the form of an open cell foam, or be deposited on the smokable material or on an additional conveyor using vapor deposition. Alternatively, article 6 may comprise one or more spherical heating elements of heating material, which may be hollow, and the spherical heating elements may be enclosed in smokable material. Alternatively, article 6 may comprise a plurality of heating element filaments of the heating material, which may be located in different densities at different locations within article 6. The heating element of article 6 may include one or more irregularities surface or protrusions, to reduce uneven heating, or may be in the form of axially short cylinders. The article 6 may instead comprise ferrite dispersed in the smokable material, so that the ferrite acts as a plurality of heating elements. In still other embodiments, the article takes the form of a laminated tablet, with a first layer of the laminate comprising smokable material and a second layer of the laminate comprising a heating element of the heating material. A hole can be formed through the article in a direction normal to the layers, for the release and direction of the aerosol generated in the article in use. In some embodiments, the heating element can be formed using one or more manufacturing techniques that allow the creation of a larger surface area, such as between the
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37/44 smoking material and the heating material. Such techniques include, but are not limited to additive manufacturing (3D printing) and casting, such as lost wax casting.
[0129] In each of the devices 400, 500, 600 of the systems of Figures 11 to 13, the magnetic field generator 112 is to generate several variable magnetic fields, which penetrate the heating element 61, 130 in use, in such a way that a force of a sum of the magnetic fields differs at the respective different locations in the heating element 61, 130.
[0130] More specifically, in each of the embodiments of Figures 11 to 13, the magnetic field generator 112 comprises a first coil 114 to generate a first of the variable magnetic fields and a second coil 115 to generate a second of the variable magnetic fields, where the second variable magnetic field overlaps the first variable magnetic field in use. In these embodiments, the second variable magnetic field only partially overlaps the first variable magnetic field in use. Device 116 is electrically connected between the electrical power source 113 and the second coil 115, to allow device 116 to pass a variable current through the second coil 115.
[0131] Each of the first and second coils 114, 115 is a helical spring, but, in another embodiment, one or each of the coils 114, 115 may have a different shape. In addition, each of the first and second helical coils extends along an axis, and the axes of the first and second coils 114, 115 in each embodiment are coincident. Therefore, the two helical coils 114, 115 are coaxial. However, in other embodiments, the axes of the two helical coils 114, 115 can alternatively be parallel or angled.
[0132] In each of these embodiments, the second coil 115 surrounds the first coil 114. That is, the second coil 115 has a greater radius than the first coil 114. In addition,
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38/44 in each of these embodiments, the second coil 115 surrounds only a section of the first coil 114, instead of the entire first coil 114. In each of these embodiments, the section is less than half the length of the first coil
114.
[0133] In some embodiments, controller 117 controls device 116 to cause device 116 to pass its variable currents through coils 114,
115 simultaneously, and so that the intensity of a sum of the magnetic fields generated by the first and second coils 114, 115 is greater in a first part of the heating element 61, 130 than in a second part of the heating element 61, 130. In use, this would initiate the volatilization of at least one component of the smokable material 45, 55, 65 adjacent to the first part of the heating element 61, 130 and the formation of an aerosol, before the volatilization of at least one component of the material begins. smoke 45, 55, 65 adjacent to the second part of the heating element 61, 130 and the formation of an aerosol. Therefore, progressive heating of the smokable material 45, 55, 65 of article 4, 5, 6 is provided over time.
[0134] In these embodiments, the section of the first coil 114 surrounded by the second coil 115 is a section closer to channel 122 of the apparatus. This helps to allow an aerosol to be formed and released relatively quickly from article 4, 5, 6 at a location relatively close to channel 122, for inhalation by a user, but provides a time-dependent aerosol release, so that the aerosol it continues to be formed and released even after the smoking material 45, 55, 65 adjacent to the first part of the heating element 61, 130 no longer generates aerosol. This cessation of aerosol generation can occur as a result of the smokable material 45, 55, 55 becoming depleted of volatilizable components.
[0135] In some embodiments, the apparatus may comprise the two coils 114, 115 in the relative arrangement
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39/44 described above with reference to Figures 11 to 13, and in addition the heating element can comprise a geometric constriction, such as one of the geometric constraints described above with reference to Figures 1 to 6. The heating element can be comprised in the apparatus or an article for use with the device.
[0136] In some embodiments, the apparatus may comprise a breath detector (not shown), to detect when a user is pulling fluid through the apparatus through channel 122 and send a signal representing the detected breath to controller 117. In some of these In embodiments, controller 117 can control device 116 to cause device 116 to pass its variable currents through each of the coils 114, 115 at respective times, depending on the signal received from the puff detector. For example, controller 117 can control device 116 to cause device 116 to change through which of the two coils 114, 115 device 116 is passing a current, depending on a count of a number of detected puffs. Such a regime could again be used to provide progressive heating. In some embodiments, cooling the heating element or smokable material in use can cause the temperature of the heating element to fall below its Curie point temperature. Controller 117 may be arranged to determine that a user is sucking fluid through the apparatus based on this detected drop.
[0137] A section of the first coil 114 with a relatively small cross-sectional area can create a magnetic field of greater strength than a section of the first coil 114 with a relatively large cross-sectional area. Therefore, in some embodiments, the first coil 114 may have a variable transverse area along its axial length, so as to create a magnetic field of greater resistance in a first part of the heating element 61, 130 than in a second part of the element of
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40/44 heating 61, 130. The cross-sectional area of coil 114 can taper from large to small along the axial length of coil 114. In some of these embodiments, the second coil 115 can be omitted, so that the magnetic field 112 is to generate only a variable magnetic field that penetrates the heating element 61, 130 in use.
[0138] In some embodiments, article 1, 2, 3, 4, 5, 6 may have a lip sensor (not shown) to detect contact with a user's lips. The lip sensor can comprise, for example, a piezoelectric device, a pressure sensor or a sensor configured in such a way that the electrical conductivity of the lip sensor differs when the user's lips are in contact with the lip sensor when compared to the lips without contact with the lip sensor. The lip sensor can be communicatively connected to controller 117 when item 1, 2, 3, 4, 5, 6 is in heating zone 111, so that controller 117 can perform an action based on a signal received from the lip sensor .
[0139] In each of the embodiments described above, there is only a single geometric constriction in the heating element 10, 20, 30. In other embodiments, the heating element may comprise several geometric constrictions, which may differ from each other. For example, the thickness of the heating element in one of the constrictions may be different from the thickness of the heating element in another of the constrictions. In some of these embodiments, in use, a first of the constrictions (for example, the constriction with the smallest thickness) may first reach the temperature of the Curie point of the heating material of the heating element and a second of the constrictions (for example, a constriction with a greater thickness than the first constriction) can reach the Curie point temperature after that. Such an arrangement can be used to provide progressive heating of smokable material over time in a manner similar to that described above.
Petition 870190068856, of 7/19/2019, p. 71/92
41/44 [0140] In some embodiments, the apparatus 100, 200, 300, 400, 500, 600 is sold, supplied or otherwise supplied separately from article 1, 2, 3, 4, 5, 6 with the which apparatus 100, 200, 300, 400 500, 600 is usable. However, in some embodiments, apparatus 100, 200, 300, 400, 500, 600 and one or more of articles 1, 2, 3, 4, 5, 6 can be supplied together as a system, such as a kit or an assembly, possibly with additional components, such as cleaning utensils.
[0141] In each of the embodiments described above, article 1, 2, 3, 4, 5, 6 is a consumable item. Once all or substantially all volatile components of the smokable material 25, 35, 45, 50, 55, 65 in article 1, 2, 3, 4, 5, 6 have been spent, the user can remove article 1, 2 , 3, 4, 5, 6 of the device 100, 200, 300, 400, 500, 600 and dispose of article 1, 2, 3, 4, 5, 6. The user can later reuse the device 100, 200, 300, 400, 500, 600 with another of the articles 1, 2, 3, 4, 5, 6. However, in other respective embodiments, the article may be non-consumable, and the apparatus and article may be arranged together since the (s) volatilizable component (s) of the smokable material has / have been spent.
[0142] In each of the embodiments discussed above, the heating material is steel. However, in other embodiments, the heating material may comprise one or more materials selected from the group consisting of: an electrically conductive material, a magnetic material and an electrically conductive magnetic material. In some embodiments, the heating material may comprise a metal or metal alloy. In some embodiments, the heating material may comprise one or more materials selected from the group consisting of: aluminum, gold, iron, nickel, cobalt, conductive carbon, graphite, flat carbon steel, stainless steel, ferritic stainless steel, copper and bronze. For applications using relatively low heating temperatures, it may be advantageous to use
Petition 870190068856, of 7/19/2019, p. 72/92
42/44 a heating material with a lower Curie point temperature, such as an alloy comprising or consisting of iron and nickel. Examples such alloys and their associated Curie point temperatures are 30% Ni-70% Fe (100 degrees Celsius), 36% Ni-64% Fe (279 degrees Celsius), and 42% Ni-58% Fe (325 degrees Celsius) ). Other heating materials can be used in other embodiments. In some embodiments, the heating element may comprise more than one material arranged as a laminate or as a composite material. Laminate or composite materials can be selected to optimize the temperature control in use. Each of the materials of the laminate or composite can, for example, be selected from the list of materials mentioned earlier in this paragraph. It was found that, when electrically conductive magnetic material is used as the heating material, the magnetic coupling between the electrically conductive magnetic material and an electromagnet of the device in use can be improved. In addition to potentially enabling heating by magnetic hysteresis, this can result in greater or better Joule heating of the heating material and thus greater or better heating of the smokable material.
[0143] The heating material can have a skin depth, which is an outer zone within which most of an induced electric current and / or induced reorientation of magnetic dipoles occurs. By providing the heating material to be relatively small in thickness, a greater proportion of the heating material can be heated by a certain variable magnetic field, compared to the heating material having a relatively large depth or thickness compared to other dimensions heating material. Thus, a more efficient use of the material is achieved and, in turn, costs are reduced.
[0144] In each of the embodiments described above, the smokable material comprises tobacco. However, in the respective variations for each of these embodiments, the material
Petition 870190068856, of 7/19/2019, p. 73/92
43/44 smokable may consist of tobacco, may consist substantially entirely of tobacco, may comprise tobacco and smokable material other than tobacco, may comprise smokable material in addition to tobacco, or may be smoke-free. In some embodiments, the smokable material is a non-tobacco material that contains or comprises nicotine. In some embodiments, the smokable material may comprise a vapor or aerosol-forming agent or a humectant, such as glycerol, propylene glycol, triacetin or diethylene glycol.
[0145] In order to address several issues and advance the state of the art, the entirety of this disclosure shows, by way of illustration and example, several embodiments in which the claimed invention can be practiced and which provide superior heating elements for use with appliances for heating smokable material to volatilize at least one component of the smokable material, upper articles for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, upper apparatus for heating smokable material to volatilize at least one component of the smokable material and superior systems comprising such articles and such apparatus. The advantages and characteristics of the disclosure are only a representative sample of achievements and are not exhaustive and / or exclusive. They are presented only to help understand and teach the characteristics claimed and otherwise disclosed. It should be understood that the advantages, embodiments, examples, functions, characteristics, structures and / or other aspects of the disclosure should not be considered limitations in the disclosure as defined by the claims or limitations in equivalents
Petition 870190068856, of 7/19/2019, p. 74/92
44/44 of the claims, and that other embodiments can be used and modifications can be made without departing from the scope and / or spirit of the disclosure. Various embodiments can comprise, consist, or consist essentially of various combinations of the elements, components, characteristics, parts, steps, means, etc. disclosed. The disclosure may include other inventions that are not currently claimed, but that may be claimed in the future.

权利要求:
Claims (33)
[1]
1. Heating element for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, characterized by the fact that it is made of heating material that is heat-penetrating with a variable magnetic field, in which the heating element heating has a first dimension and a second dimension perpendicular to the first dimension, where the first dimension extends from a first portion of the heating element to a second portion of the heating element, and the second dimension in an intermediate section of the element heating space that is spaced from the first and second portions is less than the second dimension in each of the first and second sections that are located between the intermediate section and the respective first and second portions.
[2]
2/8
Heating element according to claim 1, characterized by the fact that the entire heating element is made of a homogeneous or substantially homogeneous heating material.
[3]
3/8 the first portion is a first longitudinal end of the heating element, and the second portion is a second longitudinal end opposite of the heating element.
Heating element according to claim 1 or claim 2, characterized by the fact that the heating element is a one-piece heating element.
[4]
4/8
Heating element according to any one of claims 1 to 3, characterized by the fact that the second dimension in the intermediate section is less than half of the second dimension in one or in each of the first and second sections.
Petition 870190068856, of 7/19/2019, p. 76/92
[5]
5/8
Heating element according to claim 4, characterized by the fact that the second dimension in the intermediate section is less than a quarter of the second dimension in one or each of the first and second sections.
[6]
6/8 a heating element made of heating material that is heated by penetration with a variable magnetic field to heat the heating zone; and a magnetic field generator to generate one or more variable magnetic fields that penetrate the heating element in use in such a way that a force of the magnetic field, or a force of a sum of the magnetic fields, differs at respective different locations on the heating element. heating.
Heating element according to any one of claims 1 to 5, characterized by the fact that the intermediate section is halfway between the first and second portions.
[7]
7/8 strength of a sum of the magnetic fields, differs in the respective different locations in the heating zone.
Heating element according to any one of claims 1 to 6, characterized by the fact that it comprises at least one conical region in which the second dimension increases with the distance from the intermediate section towards one of the first and second sections .
[8]
8/8
8. Heating element according to claim 7, characterized by the fact that the at least one conical region comprises a first conical region in which the second dimension increases with the distance of the intermediate section towards the first section, and a second region conical in which the second dimension increases with the distance from the middle section to the second section.
[9]
Heating element according to any one of claims 1 to 8, characterized in that the heating element is flat or substantially flat.
[10]
Heating element according to any one of claims 1 to 9, characterized in that the first dimension is a length of the heating element, the second dimension is a thickness of the heating element, a
Petition 870190068856, of 7/19/2019, p. 77/92
[11]
Heating element according to claim 10, characterized by the fact that the heating element has a depth perpendicular to, and less than, each of the lengths and thicknesses.
[12]
Heating element according to any one of claims 1 to 8, characterized in that the heating element is a tubular heating element.
[13]
Heating element according to any one of claims 1 to 12, characterized in that the heating material comprises one or more materials selected from the group consisting of: an electrically conductive material, a magnetic material and a material electrically conductive magnetic.
[14]
Heating element according to any one of claims 1 to 13, characterized in that the heating material comprises a metal or a metal alloy.
[15]
Heating element according to any one of claims 1 to 14, characterized in that the heating material comprises one or more materials selected from the group consisting of: aluminum, gold, iron, nickel, cobalt, conductive carbon , graphite, flat carbon steel, stainless steel, ferritic stainless steel, steel, copper and bronze.
Petition 870190068856, of 7/19/2019, p. 78/92
[16]
16. Article for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, characterized by the fact that it comprises a heating element as defined in any of claims 1 to 15 and smokable material in thermal contact with the element of heating.
[17]
17. Article according to claim 16, characterized by the fact that the smokable material is in superficial contact with the heating element.
[18]
18. Article according to claim 16 or 17, characterized by the fact that the heating material has a lower Curie point temperature than the combustion temperature of the smokable material.
[19]
19. Article according to any one of claims 16 to 18, characterized by the fact that the smokable material comprises tobacco and / or one or more humectants.
[20]
20. System for heating smokable material to volatilize at least one component of the smokable material, characterized by the fact that it comprises:
the article as defined in any one of claims 16 to 19; and apparatus for heating the smokable material to volatilize at least one component of the smokable material, the apparatus comprising a heating zone for receiving the article and a device for heating the heating element of the article when the article is located in the heating zone.
Petition 870190068856, of 7/19/2019, p. 79/92
[21]
21. The system of claim 20, characterized in that the device comprises a magnetic field generator to generate the variable magnetic field to penetrate the heating element of the article when the article is located in the heating zone.
[22]
22. Apparatus for heating smokable material to volatilize at least one component of the smokable material, characterized by the fact that it comprises:
a heating zone for to receive one article comprising smokable material; a heating element as defined in any one of claims 1 to 15 for Warm The zone of
heating; and a device for heating the heating element.
[23]
23. Apparatus according to claim 22, characterized in that the device comprises a magnetic field generator to generate the variable magnetic field to penetrate the heating element in use.
[24]
24. Apparatus for heating smokable material to volatilize at least one component of the smokable material, characterized by the fact that it comprises:
a heating zone for receiving an article comprising smokable material;
Petition 870190068856, of 7/19/2019, p. 80/92
[25]
25. Apparatus according to any one of claims 22 to 24, characterized by the fact that the heating element projects into the heating zone.
[26]
26. Apparatus according to any one of claims 22 to 24, characterized in that the heating element extends at least partially around the heating zone.
[27]
27. Apparatus for heating smokable material to volatilize at least one component of the smokable material, characterized by the fact that it comprises:
a heating zone for receiving an article, the article comprising smokable material and heating material that is heat-penetrable with a variable magnetic field to heat the smokable material; and a magnetic field generator to generate one or more variable magnetic fields that penetrate the heating zone in use in such a way that a force of the magnetic field, or a
Petition 870190068856, of 7/19/2019, p. 81/92
[28]
An apparatus according to any one of claims 23 to 27, characterized in that the magnetic field generator comprises a first coil to generate a first of one or more variable magnetic fields, and a second coil to generate a second of a or more variable magnetic fields, and where the second variable magnetic field overlaps the first variable magnetic field.
[29]
29. Apparatus according to claim 28, characterized in that the first coil is a first helical coil, and the second coil is a second helical coil.
[30]
Apparatus according to claim 29, characterized in that the first helical coil extends along a first axis, and the second helical coil extends along a second axis that coincides with the first axis.
[31]
31. Apparatus according to any of claims 28 to 30, characterized in that the second coil surrounds only a section of the first coil.
[32]
32. Apparatus according to any of claims 21 and 23 to 31, characterized by the fact that it comprises a detector to detect an electric current in the magnetic field generator, and a controller to control the operation of the magnetic field generator based on in a change in electrical current detected by the detector.
Petition 870190068856, of 7/19/2019, p. 82/92
[33]
33. System to warm smokable material for volatilize fur any less a component of the smokable material, character fur fact of which comprises
the apparatus as defined in any of claims 22 to 32; and the article for location in the heating zone of the apparatus.

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CN110199569A|2019-09-03|

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JP6930761B2|2021-09-01|

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EP3574710A1|2019-12-04|

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法律状态:
2021-05-04| B11A| Dismissal acc. art.33 of ipl - examination not requested within 36 months of filing|

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2021-07-20| B11Y| Definitive dismissal - extension of time limit for request of examination expired [chapter 11.1.1 patent gazette]|

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2021-10-19| B350| Update of information on the portal [chapter 15.35 patent gazette]|

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US201762450197P| true| 2017-01-25|2017-01-25|

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PCT/EP2018/051523|WO2018138072A1|2017-01-25|2018-01-23|Apparatus for heating smokable material|

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